TYJ551-III-110KW

Brief Introduction

The stainless steel vertical ring die pellet mill is an upgraded high-density material compression pellet mill. The core material contact parts are made of 304 stainless steel, unlike ordinary carbon steel models, offering superior corrosion resistance, oxidation resistance, and rust resistance. This pellet mill completely solves the problems of traditional pellet mills that are prone to corrosion, rust, and material contamination when processing humid, acidic, or alkaline materials. The dense, wear-resistant material of the machine body minimizes the generation of metal shavings, maintaining the pellet mill's integrity and significantly extending its service life. It is suitable for various high-cleanliness and highly corrosive material granulation processing scenarios.

The fuel pellets produced by the 304 stainless steel pellet machine can replace coal and gas and are widely used in biomass power generation, boiler plants, and other applications.

Working Principle

The vertical ring die pellet mill utilizes a combined gravity feeding and centrifugal feeding logic to pre-treat and uniformly feed raw materials. During operation, pre-treated powdery or finely crushed raw materials are vertically fed into the sealed pelleting chamber via the upper feeding system. Relying on their own weight to settle naturally, and combined with the centrifugal force generated by the rotation of the main unit, the material is evenly spread across the entire inner wall of the vertical ring die. No manual assistance is required for spreading, thus fundamentally avoiding problems such as material accumulation, uneven distribution, and gaps, creating a stable material foundation for subsequent uniform pressing.

Main Parts 

TONY's TYJ551-III-110KW pellet machine 

Main Spare Parts

Parameter

Suitable Raw Materials

The vertical ring die pellet mill boasts exceptionally high material adaptability, overcoming the limitations of traditional pellet mills that restrict material use. It can process the vast majority of dry and semi-dry loose materials on the market. Whether the material is high-fiber hard material, lightweight and fluffy material, or fine powder, the pellet mill can achieve stable molding through its adaptive pressing process. It eliminates the need for strict selection of single raw materials and has excellent processing capabilities for various mixed materials, industrial waste, and agricultural and forestry by-products, adapting to the general production needs of multiple industries.

Application Areas

Vertical ring die pellet mills can serve various solid waste resource utilization projects, transforming a variety of loose waste raw materials into high-density pellet products. They are suitable for different production sites such as agricultural and forestry areas, processing plants, and ecological bases. With its strong material compatibility, the equipment can process raw materials with significant differences in physical properties, including fibers, organic matter, and powders. It transforms various low-value wastes into valuable resources, solving environmental pain points such as large-scale waste stockpiling, dust pollution, and high disposal costs, while producing pellet products with stable economic value. The entire pelleting process involves no complex additives, is green and low-pollution, and helps enterprises achieve waste recycling. This aligns with the current industrial development direction of green, low-carbon, and solid waste reduction, making it suitable for the implementation and operation of various environmental resource utilization projects.

Details

Unique Advantages

The TONY vertical ring die pellet mill adopts a heavy-duty large gear direct-drive structure, which, unlike traditional belt-driven models, offers stronger torque resistance, lower power transmission loss, and significantly improved overall machine stability. The large, thickened gearbox, precision-machined and heat-treated, can withstand the impact loads from high-intensity pelletizing, preventing slippage and power attenuation during prolonged full-load production, effectively reducing the probability of machine stalling and downtime. This transmission system ensures stable output even when processing high-hardness, coarse-fiber mixed raw materials, resulting in higher output and lower energy consumption for the same installed power, continuously reducing electricity costs for users in long-term production.

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