Brief Introduction
TONY Brand 3–4Ton/Hour Wet Wood Chips Pellet Manufacturing Plant accepts wet wood chips and a wide range of wood-based biomass feedstock, including wood pallets, tree branches, raw logs and wood shavings. Following pre-treatment and processing, wet wood chips are compressed into high-density wood pellet fuel. Serving as an ideal replacement for coal and petroleum, this product helps achieve energy saving and emission reduction. It is now widely deployed in areas with abundant timber resources. |
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1.Output: 3–4 Ton/Hour
2.Feedstock: Wet wood chips
3.Moisture level: Wet material, approximately 40%
4.Application: Multiple types of wood chips and other waste wood feedstocks Target clients: Solid wood furniture factories, wood panel manufacturers (plywood, fiberboard, particle board) and wood parts processors. Waste wood chips are also produced in construction & decoration sectors, packaging and logistics industries such as pallets and wooden crates, due to repeated usage, mismatched dimensions or shifting freight transport demands. Pulp and paper mills can also benefit greatly from such waste wood chips.
5.Finished pellet sales outlets: Large power stations, residential heating, industrial heating, thermal combustion projects, heating infrastructure, boiler houses, school cafeterias and heat supply for foundry workshops.
Processing Procedure
This Pellet line Will Use About 5 Process To Proceed Wet Wood Chips With Moisture 40% Into 6-8mm Pellets.
It Mainly Contains:1.Fine Crushing Process→2.Drying Process→3.Pelletizing Process→4.Cooling Process→5.Packing Process Total 5 Process As Above.
The process mainly includes the following steps and equipment:
1. Use TONY effective hammer mill to crush the 25-55 mm wood chips into 8-14 mm sawdust.
2. Use TONY rotary drum dryer to dry the sawdust with a 40% moisture content down to a moisture content of 10%-15%.
3. Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm.
4. Use TONY galvanized cooler to cool the pellets from 80-90°C to 20-30°C.
5. Use TONY semi - automatic packing machine to pack the pellets into bags, each weighing 15-50 kg.
Main Machine List
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Capacity :3-4T/H | |||||||
Main Machine | Effective Hammer Mill | Rotary Drum Dryer |
| Semi-automatic Packing Machine | All Belt Conveyor | EL.Cabinets | |
Model | TFD75-100 | THGD1.8-18 | TYJ551-III-110 | TCN-2.5 | TBF-50 | TSP Series | TDD |
QTY | 1 | 1 | 2 | 1 | 1 | 6 | 6 |
Detailed Design Machine
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Effective Hammer Mill | Rotary Drum Dryer | |
1.To Crush 25-55mm Wood Chips Into 8-14mm Sawdust. 2.Model: TFD75-100-110KW*1set 3.Capacity: 3-4Ton/Hour/Set | 1.To Dry The 40% Sawdust Into 10-15% Sawdust. 2.Model: THGD1.8-18*1set 3.Capacity:3-4Ton/Hour/Set | 1.To Stroage Sawdust Before Pellet Machine; Adjust The Speed Of Sawdust Entering The Pellet Machine 2.Model: TLC-4*1set 3.Capacity:3-4Ton/Hour/Set |
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Double Screw Cycling Silo | Galvanized Pellets Cooler | Semi-automatic Packing Machine |
1.To Press Dry Sawdust Into 6-8mm Biomass Pellets 2.Model: TYJ551-III-110KW*2sets 3.Capacity:3-4Ton/Hour/Set 4.New 304SS Type | 1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-2.5*1set 3.Capacity:3-4Ton/Hour | 1.To Pack Pellets Into 15-50Kg/Bags. 2.Model: TBF-50*1set 3.Capacity: 3-4Ton/Hour |
Detailed Explanation
This pellet manufacturing setup converts dehydrated wooden pallets holding 10–15% water ratio into 6–8mm granulated fuel through five successive operational phases. Enumerated below are all mechanical assemblies and vital fittings delivered by TONY for this full granulating system. You may reach our team to collect comprehensive technical parameters and a formal cost proposal for this dehydrated wooden pallet granulating facility.
Biomass Pellets- -Green Clean Energy
Wood pellets have a wider range of applications than traditional loose wood chips, meeting energy needs across various sectors: industrial, residential, and power generation.
Industrial: As a fuel for industrial boilers (e.g., in the food processing, textile, and chemical industries), they replace coal and natural gas, reducing energy costs. Some high-purity pellets can also be used in biomass gasification power generation and heating projects.
Residential: Suitable for home biomass fireplaces and heating stoves for winter heating. They burn odorlessly and produce minimal smoke, making them cleaner than coal and more economical than electricity (especially in rural areas of northern China, where they are widely used under the "coal to biomass" policy).
Power generation: Large-scale biomass power plants use wood pellets as their core fuel, directly burning them to generate electricity and connect them to the grid. They are an important supplement to renewable energy generation (e.g., some power plants in Europe and China have already implemented them on a large scale).
Other applications: Wood pellets can also be used as animal bedding (water absorption and deodorization), as an auxiliary material for organic fertilizer fermentation, and as a filler in new building materials (such as lightweight insulation), expanding their non-energy applications
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