Mobile Diesel Chipper

Brief Introduction

TONY mobile diesel chippers are designed specifically for processing branches and logs into reusable products. Industrial-grade machines are also used to recycle storm debris, construction and demolition waste, asphalt shingles, and other mixed wood materials. Material is fed into the machine, and an internal mechanism grinds the material into small, subsequent products. Typically, mobile diesel shredders are mounted on tracks or tires to allow for easy movement around the job site. They are powered by high-horsepower diesel engines, although electric power is also available, allowing them to process large quantities of material. Many shredders are equipped with electronic control systems. These systems can automate material handling and increase operational efficiency.

As TONY best-selling machine, the mobile diesel chipper has a large-diameter drum rotor that can directly chip wood over 12 inches. The hydraulic feeding system reduces material backflow and safely and effectively increases the feeding speed, with an output of 8-10 tons/hour; the 360-degree rotating discharge port and the wood chip discharge spray distance of more than 3 meters can be directly loaded onto a truck; equipped with a 3-inch trailer and all-steel tires, it is suitable for a variety of work occasions and is flexible and convenient

Working Principle

1.The mobile diesel wood crusher uses a diesel engine as its crushing power. When the diesel engine is turned on, the machine starts working and delivers the wood via a claw mechanism onto the chain-type intelligent feed table. This facilitates wood transport and automatically adjusts the feed speed based on the main motor load.

2.After being transported, the wood reaches the hydraulic feed rollers, which forcibly crush and squeeze the wood. The hydraulic feed rollers feature self-priming feeding, saving labor. Once the wood is crushed by the hydraulic rollers, it naturally enters the crushing chamber.

3.After being transported, the wood reaches the hydraulic feed rollers, which forcibly crush and squeeze the wood. The hydraulic feed rollers feature self-priming feeding, saving labor. Once the wood is crushed by the hydraulic rollers, it naturally enters the crushing chamber.

Main Parts

Main Components:

1. Tony's new diesel-powered mobile crusher

2. Frequency conversion control system for inlet and outlet

3. Wear-resistant tires and traction device

4. Motor temperature control with over-temperature alarm

5. One-touch remote control for safe remote control

Chain Plate Conveyor Belt 1.Tony usually adopts two transportation methods: belt conveyor belt and metal chain conveyor belt (according to different materials) 2. Generally, the chain plate conveyor belt is used instead of the belt conveyor belt, because the chain plate conveyor belt has a larger throughput, is not afraid of nails, and has a longer service life 3.Feed frequency conversion, card automatically stop
	Feed Roller 1.Welding parts with high strength and performance have strong wear resistance and accurate bite force. 2.Feeding Roller Positive and Negative Adjustable to Prevent Material Clogging. 3.Tony manufacture it by factory to guarantee the quality. 4.You can confirm with TONY for spare parts price.
Blade And Hammer Head 1. According to the different raw materials, you can choose a blade or hammer head for broken 2. High -speed hammers make the material as small -sized raw materials with high hardness and high hardness, and the hammer head is more abrasion. 3.Tony manufacture it by factory to guarantee the quality and longer sercve time. 4.The blades raw material can be chosen by cutomers.
	Diesel Engine Drive 1. High -power diesel engine drive operation, strong power, high work efficiency, larger output 2. Suitable for areas with difficulty moving and inconvenient power consumption, such as mountains, forests, large forest farms, pastures, etc. 3.The energy drive brand can be chosen by cutomers. 4.Please confirm with TONY for price difference.
Screen  1.A range of screens are available to process chips of various sizes and thicknesses for different requirements 2.The qualified sheet material cut down is discharged from the bottom through the screen hole, and the large sheet material will be cut again in the machine. 3.The screeener inner size can be chosen by the customer. 4.Please confirm with TONY for price difference.

Main Spare Parts

Parameter

Suitable Raw Materials

1. Wooden materials

Ordinary wood

Including various small-diameter wood, log core, branches, trunks, wood, etc. For example, waste materials such as branches and trunks generated after forest logging or tree pruning can be crushed using a comprehensive wood crusher.

All kinds of waste wood, such as waste wood, waste doors and windows, waste furniture, etc., can also be effectively broken. It can handle large volumes of wood materials with nails, such as wooden pallets, construction site waste formwork, wooden brackets, building formwork waste planks, house demolition waste wood, etc.

Wood scraps

For example, the scraps produced during wood processing such as plate skin, slats, edge materials, and bark can be processed into sawdust and wood silk products through a comprehensive wood crusher.

Bamboo materials

Raw materials such as bamboo, bamboo skin can also be processed into the required products by a comprehensive wood crusher at one time.

2. Non-wood materials

Comprehensive wood crusher can also chip processing of various non-wood fiber stalk materials, such as various bulk straw, firewood cotton, reeds, thatch, corn stalks, sorghum stalks, etc.

What Are The Application Areas?

Application fields

Forestry management: For the clearing of trees and the disposal of waste, the large amounts of wood residues generated after forest management and logging operations are quickly crushed into small pieces or particles to reduce ground debris and maintain the ecological environment of the forest. The crushed wood can also be used as biomass fuel.

Horticulture and landscape beautification: When gardeners prune trees and shrubs, the branches, leaves, and trunks produced can be processed by a crusher. The crushed wood can be used as an ornamental covering for gardens, helping to maintain soil moisture and inhibit weed growth.

Construction and demolition: During demolition processes, waste wood can be efficiently crushed to facilitate transportation and recycling, providing convenience for the reuse of construction materials. The crushed wood can be sent to a recycling center for further processing and utilization.

Agricultural waste treatment: It can be used to handle agricultural waste such as dead branches and leaves, and crop residues in farmland. After crushing, it can be used as organic fertilizer or feed, reducing the accumulation of agricultural waste and promoting soil improvement.

Waste disposal: It can effectively handle wood waste in cities, such as discarded furniture and wooden packaging materials. After crushing, this wood waste can reduce the pressure on landfill sites, increase the recycling rate of garbage, and at the same time, the treated wood waste can be transformed into recycled materials and enter the circular economy.

Details

Unique Advantages

1.A hydraulic forced feeding system automatically monitors the feed load, allowing for adjustable crushing speed to meet the requirements of the crushing mechanism. When the load exceeds the alarm threshold, the feed rate is automatically reduced or stopped for materials of varying diameters. The higher the gear, the faster the speed, the higher the output, preventing jamming.

2.An intelligent control panel displays operating status (oil level, water temperature, operating time, etc.), enabling timely detection of abnormalities and reducing maintenance. Reliable and convenient, one-button start.

3.Equipped with a brand-name 350-horsepower 6-cylinder diesel engine. We can select diesel engines based on customer needs.

4.A log grab can be used in conjunction with the chain, which is independently controlled by the intelligent feeding system. The chain's intelligent hydraulic system allows for forward and backward movement, ensuring uniform feeding. It can be stopped at any time for wood under 350 mm.

The chain is made of Q235 diameter carbon steel for easy processing, providing high conveying capacity and load-bearing capacity.

Models

TPC1000	TPC1000	TPC1300-600	TPC1400-700

Hydraulic Folding Display

Core Functions of the Hydraulic Folding System

The hydraulic folding system is the key mechanism that enables the mobile diesel crusher to achieve "compact transport and deployment." It hydraulically folds and unfolds equipment components, primarily solving two key problems:

Reduced size during transport: External components such as the screening unit, conveyor belt, and feeder are folded and stored, reducing the equipment's transport height (typically from 4-6 meters in operation to 3-4 meters), meeting height restrictions.

Fast deployment during operation: Hydraulic cylinders precisely control the component deployment angle, enabling the transition from transport to operation within 10-15 minutes, improving production efficiency.

Technical Advantages of the Hydraulic Folding System

Efficient transport capabilities:

Folding/unfolding time ≤ 15 minutes, three times more efficient than traditional mechanical folding methods.

With a transport width ≤ 3 meters, the crusher can be directly transported in standard containers or on road trailers, reducing oversized transport approval costs. 

Operational Stability Guaranteed:

After unfolding, the folding components are secured with hydraulic locking valves to prevent movement caused by vibration during operation. For example, when the screen frame is unfolded, the hydraulic locks can withstand a vertical load of 20 tons.

A balancing valve block ensures synchronized operation of multiple cylinders to prevent component tilt (synchronization error ≤ ±5mm).

Intelligent Control Upgrade:

Some high-end models support remote folding (e.g., via a wireless remote control), allowing operators to switch equipment status from a safe distance.

An integrated fault diagnostic system automatically generates an alarm and shuts down the machine if hydraulic system pressure is abnormal or the folding timeout occurs (response time ≤ 0.5 seconds).

Operating Instructions

1. Preparation: Check that all crusher components are in good condition, remove any remaining material and debris, and prepare the material to be crushed.

2. Parameter Adjustment: Set the crusher's speed, number of hammers, and discharge port size based on the material being crushed and the desired crushing requirements.

3. Starting the Crusher: Press the start button to start the crusher. During the crushing process, closely monitor the crushing performance and material discharge, and adjust parameters promptly to ensure optimal crushing.

4. Monitoring Operation: During the crushing process, closely monitor the equipment's operating conditions, including motor temperature, crushing performance, and material discharge. If any abnormalities are detected, such as unusual noise, overheating, or shutdown, immediately stop the machine for inspection.

5. Material Collection: After the crusher has finished operating, collect the crushed material in a designated location to prevent accumulation that could affect efficiency and safety.

6. Shutdown Operation: After the crusher is finished operating, stop feeding and allow the machine to idle for a period of time to allow any remaining wood to drain. Shut down the machine according to the procedures specified in the operating manual. 7. Equipment Maintenance and Care: Check tools for wear and tear, replace severely worn parts promptly, and regularly perform maintenance such as cleaning, lubrication, and tightening to extend the life of the equipment. If the equipment is not in use, store it in a dry, ventilated, and secure place to prevent moisture, damage, or theft.

Customer Case

Certificate

Cooperation Process