EFB Pellet Production Line

Brief Introduction

TONY Brand 4–5Ton/Hour Damp EFB Pellet Fabrication Facility uses moist empty fruit bunches as its primary feedstock. After pre-treatment and compression, the raw material forms compact high-density EFB pellet fuel. This biofuel serves as a premium replacement for coal and petroleum, supporting energy preservation and pollutant mitigation. It has gained extensive application across areas with abundant EFB reserves. This production setup enables efficient reuse of farm residues, curbs contamination, creates economic returns and promotes long-term sustainable plantation development.

1. Capacity: 4-5Ton/Hour

2. Raw materials: Wet EFB

3. Moisture: Wet type, about 40%.

4. Application: All kinds of EFB materials suitable for pellet production.

Suitable customers: Palm plantation owners or related agricultural enterprises have abundant EFB resources. For example, palm oil mills generate a large amount of EFB waste during the production process. Energy companies, EFB biomass pellets as a clean energy, can be used in industrial heating, power generation and other fields, and have synergy with the existing business of energy companies. Environmental investors, investors with financial strength, technology investors, etc.and other places where EFB raw materials have advantages

5. Finished Pellet Application Markets: Large-scale power stations, residential heating, industrial heating, thermal combustion facilities, central heating systems, boiler houses, school canteens and foundry heat supply.

Processing Procedure

This Pellet line Will Use About 6 Process To Proceed Wet EFB With Moisture 40% Into 6-8mm Pellets.

It Mainly Contains:1.Crushing Process→2.Fine Crushing Process→3.Drying Process→4.Pelletizing Process→5.Cooling Process→6.Packing Process Total 6 Process As Above.

The process mainly includes the following steps and equipment:

1. Use TONY comprehensive chipper to grind EFB Into 25-55mm palm fiber.  

2. Use TONY effective hammer mill to crush the 25-55 mm palm fiber into 8-14 mm palm dust.If customer has enough Investment budget,he can also chose TONY special cutting machine for palm silk which will be more expensive than the hammer mill.

3. Use TONY rotary drum dryer to dry the palm dust with a 40% moisture content down to a moisture content of 10%-15%.

4. Use TONY vertical ring die pellet machine to produce pellets with a diameter of 6-8 mm.

5. Use TONY galvanized pellets cooler to cool the pellets from 80-90°C to 20-30°C.

6. Use TONY semi - automatic packing machine to pack the pellets into bags, each weighing 15-50 kg.

Main Machine List

Detailed Design Machine

Comprehensive Chipper	Effective Hammer Mill	Rotary Drum Dryer	Double Screw Cycling Silo
1.To Grind EFB Into25-55mm Palm Fiber.    2.Model: TPC1000-90KW With 6 Blades*1set   3.Capacity: 7-10Ton/Hour.	1.To Crush 25-55mm Palm Fiber Into 8-14mm Palm Dust. 2.Model: TFD75-132-132KW*1set  3.Capacity: 4-5Ton/Hour/Set	1.To Dry The 40% Palm Dust Into 10-15%  Palm Dust.   2.Model: THGD1.8-20*1 set  3.Capacity:4-5Ton/Hour/Set	1.To Stroage Palm Dust Before Pellet Machine; Adjust The Speed Of Palm Dust Entering The Pellet Machine 2.Model: TLC-4*1set  3.Capacity:4-5Ton/Hour/Set
Vertical Ring Die Pellet Machine	Galvanized Pellets Cooler	Semi-automatic Packing Machine	Belt Conveyor
1.To Press Dry Palm Dust Into 6-8mm Biomass Pellets 2.Model: TYJ551-III-132KW*2 sets  3.Capacity:2-2.5Ton/Hour/Set 4.New 304SS Type	1.To Cool Pellets From 80-90℃ Into 20-30℃ 2.Model: TCN-2.5*1 set  3.Capacity:4-5Ton/Hour	1.To Pack Pellets Into 15-50KG/Bags.  2.Model: TBF-50*1 set  3.Capacity: 4-5Ton/Hour	1.To Transport Palm Fiber, Palm Dust,Pellets.  2.Width: 50cm*6 sets 3.Capacity:Designed With The Whole Line

Detailed Explanation

This pellet fabrication unit converts moist empty fruit bunches carrying 40% water ratio into 6–8mm granulated fuel via roughly six operational phases. Itemized below is the full array of mechanical assemblies and vital fittings supplied by TONY for this complete granulating system. You may reach our team to gather comprehensive technical particulars and a formal cost proposal for this damp EFB granulating facility.

Biomass Pellets- -Green Clean Energy

Raw material basis for EFB biomass pellet processing projects

1. Stable Source and Low Cost: EFB is a core waste product of palm oil processing. Every ton of palm fruit processed produces approximately 0.2-0.25 tons of fresh EFB (60%-75% moisture). The raw material supply is extremely abundant.

2. Procurement Method: Primarily purchased from palm oil mills. In many cases, to avoid contamination from EFB stockpiles, mills will provide EFB for free or at a low price. Mills only cover transportation costs, with a recommended transportation radius of ≤30 kilometers to control costs.

3. Raw Material Characteristics: Contains cellulose (40%-45%), hemicellulose (25%-30%), and lignin (15%-20%). Lignin acts as a natural binder, eliminating the need for artificial binders in pelleting, reducing processing costs.

Suitable Raw Materials

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